Yamaha 2004 Warrior Owner's Manual | Page 7

Yamaha ATVs Owner's Manual - 2004 Warrior.
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TABLE OF CONTENTS

SAFETY INFORMATION  ..................1-1

Location of important labels  ...........1-5

DESCRIPTION  ..................................2-1

Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments ................2-3

INSTRUMENT AND CONTROL 
FUNCTIONS 
.......................................3-1

Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer ..................................3-3
Tachometer unit  .............................3-3
Handlebar switches  ........................3-5
Clutch lever  ....................................3-6
Shift pedal  ......................................3-6
Brake lever  .....................................3-7
Brake pedal  ....................................3-7
Fuel tank cap  ..................................3-7
Fuel ................................................3-8
Rider seat  .......................................3-9
Helmet holder  ...............................3-10
Adjusting the front fork  .................3-10
Adjusting the shock absorber 

assembly ...................................3-11

Sidestand .....................................3-13
Ignition circuit cut-off system  ........3-14

PRE-OPERATION CHECKS..............4-1

Pre-operation check list  ..................4-2

OPERATION AND IMPORTANT 
RIDING POINTS 
................................ 5-1

Starting and warming up a cold 

engine ......................................... 5-1

Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4

PERIODIC MAINTENANCE AND 
MINOR REPAIR
................................. 6-1

PERIODIC MAINTENANCE  .......... 6-1
Owner’s tool kit  .............................. 6-1
Periodic maintenance chart for the 

emission control system  ............. 6-3

General maintenance and 

lubrication chart  .......................... 6-4

Checking the spark plugs  .............. 6-8
Canister (for California only)  .......... 6-9
Engine oil and oil filter cartridge ..... 6-9
Transfer case oil  .......................... 6-12
Replacing the air filter 

elements ................................... 6-13

Adjusting the throttle cable free 

play ........................................... 6-16

Adjusting the valve clearance  ...... 6-17
Tires ............................................. 6-17
Cast wheels  ................................. 6-19
Accessories and replacement 

parts ......................................... 6-20

Adjusting the clutch lever free 

play ........................................... 6-20

Adjusting the brake lever free 

play ........................................... 6-21

Adjusting the rear brake light 

switch ........................................ 6-22

Checking the front and rear brake 

pads .......................................... 6-22

Checking the brake fluid level  ...... 6-23
Changing the brake fluid  .............. 6-24
Drive belt slack  ............................. 6-25
Checking and lubricating the 

cables ....................................... 6-26

Checking and lubricating the 

throttle grip and cable  ............... 6-27

Checking and lubricating the 

brake and shift pedals ............... 6-27

Checking and lubricating the 

brake and clutch levers  ............. 6-28

Checking and lubricating the 

sidestand .................................. 6-28

Lubricating the swingarm pivots  ... 6-29
Lubricating the rear suspension  ... 6-29
Checking the front fork  ................. 6-29
Checking the steering  .................. 6-30
Checking the wheel bearings  ....... 6-31
Battery .......................................... 6-31
Replacing the fuses ...................... 6-32
Replacing the headlight bulb  ........ 6-34
Tail/brake light  .............................. 6-35
Replacing a turn signal light 

bulb ........................................... 6-35

U5PX12E0.book  Page 1  Saturday, November 8, 2003  8:51 AM

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